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Smart Cement Building Materials Solutions

The smart cement solution uses advanced technologies such as artificial intelligence, Internet of Things, and big data to achieve digital and intelligent management of the entire cement production process. Through the optimization of raw material procurement, production process, equipment operation and maintenance, energy management, quality control and other links, we can help cement enterprises reduce costs and increase efficiency, improve product quality and production efficiency, and achieve green and sustainable development.

Industry Pain Point

Industry pain points

The cement industry faces the problems of high monitoring cost, untimely handling of production anomalies, and low efficiency of safety supervision, and the traditional monitoring methods are difficult to meet the needs of real-time monitoring and intelligent management.

High Energy Consumption

High energy consumption and high cost pressure

Complex Process

The production process is complex and the optimization space is limited.

Equipment Failure

Frequent equipment failures and high maintenance costs

Unstable Quality

Quality management is difficult and product quality is unstable.

Manpower Cost

High force cost and low management efficiency

Plan Objectives

Through the deep integration of advanced information technology and cement building materials industry, to create a smart operation system covering the whole process of production, supply and marketing, to achieve intelligent production optimization, real-time quality control, efficient logistics coordination, marketing precision service, to promote the industry to improve quality and efficiency and transformation and upgrading, to help cement building materials enterprises in the era of digital economy sustainable development and growth.

Scheme Architecture

Product Architecture

System Function

Core functional system

IAP Capacity Expert System

The IAP production capacity system belongs to the artificial intelligence production capacity technology, which is applied to the dynamic optimization of process parameters to achieve the purpose of improving the production capacity of the process industry. Through convolution layer and free vector analysis based on feature engineering, the intelligent analysis of the correlation between parameters causing production fluctuation can be realized, and the influence of parameter fluctuation on production quality can be deeply excavated, which has good decision support ability.

Intelligent Sales Platform

The whole process of self-help, work efficiency increased by 6 times, reducing the number of 90 % of the staff, for the enterprise to save a lot of labor costs. Video surveillance capture, full video capture, intelligent gate control, to achieve blocking loopholes to prevent cheating. The mobile phone APP is convenient to operate, the data is automatically uploaded, the customer self-service, and the service quality is improved quickly and efficiently.

3D Twin Factory

3The 3D twin factory gathers and integrates the ten thousand-level sensors on the factory through the ' Galileo ' industrial middle platform to interact with the real-time operation data of the factory and the factory under 3D modeling to obtain an online 3D twin platform to realize historical state backtracking, real-time operation supervision and future risk prediction.

Warehouse Management System

Using bar code, radio frequency identification technology, sensor, positioning system and other advanced Internet of things technology through information processing and network communication technology platform is widely used in the logistics industry transportation, warehousing, packaging, loading and unloading and other basic activities, to realize the automatic operation of the cargo transportation process and efficient optimization management, improve the efficiency of warehouse management, reduce costs, reduce the consumption of natural resources and social resources.

Enterprise Asset Management

Take equipment and spare parts as the basic management objects, manage the whole life cycle of equipment, complete the planning, approval, arrangement, implementation and acceptance process of daily equipment maintenance, and manage and improve various operating standards, maintenance strategies, spot inspection standards and lubrication standards in the system. Help enterprises optimize the equipment management process, improve the utilization rate of equipment resources, save maintenance costs, and improve the overall efficiency of enterprises.

Office Automation System

OA collaborative office system is a new generation of office system based on more advanced mobile terminal and industrial Internet, including common approval process, information release, document management, task collaboration, work daily, customer management and many other functions. Designed and developed for the process management of small and micro enterprises, it can easily cope with the changing audit process. Focus on building efficient collaboration, mobile office based small and micro OA management system

Manufacturing Execution System

Production management is divided into: ①production organization; ② Production plan; ③ Production control work; ④ Normal delivery. The purpose of adopting production management is to improve the productivity of enterprises, efficiently manage the production process, and improve the competitiveness of enterprises.

Quality Management System

In the process of cement production, from raw materials into the factory to cement products leaving the factory, all the information collection, statistical analysis and control adjustment involved in the quality control needs of the operation scope, to provide timely and accurate information for quality professionals and management decisions.

Energy Management System

Through real-time monitoring and energy efficiency analysis of various energy consumption such as water, electricity, gas and coal in the factory, the reliability and efficiency of energy supply can be improved, the users can be helped to achieve energy conservation and emission reduction, and the managers can have a full and in-depth understanding of the energy utilization of the enterprise, providing multi-directional visual data information support for enterprise decision-making.

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Program highlights

Highlights of the plan

Cost Decreasing and Benefit Increasing

Reduce labor costs and production costs, and increase cement production capacity

Energy Saving and Emission Reduction

Through the system energy monitoring, energy saving and emission reduction measures are taken in time.

Preventive Maintenance

Device cycle management enables accurate preventive maintenance of devices

Information Digitization

Production work data can be traced, and multiple BI data is presented in the form of reports, so that management can better understand the factory

Data Fusion

Based on the system to achieve multiple business system data, more convenient and flexible office

Flexible Deployment

Private cloud, hybrid cloud, public cloud multi-mode deployment, to achieve flexible configuration, high availability, to meet the needs of cooperative services